Coal Gangue separator machine
Ore (Coal Gangue ) intelligent separation system Overview-langue and ash reduction, high efficiency and precision, energy saving and environmental protection, high efficiency and low consumption The ABT series of ore (coal gangue) intelligent separation system was developed and designed by Hefei Obote Automation Equipment Co., Ltd. This product uses X-ray image recognition technology to use advanced technologies such as deep learning algorithms to identify coal and gangue, so as to achieve precise sorting of lump coal and gangue. ABT ore (coal gangue) intelligent separation system is completely dry separation, no water, no medium, no slime generation, energy saving and environmental protection, small area of ​​the system, short construction period, low investment cost; simple system technology and convenient operation , Low operating cost, and has broad application prospects in terms of replacing artificial gangue, pre-discharging gangue, reducing ash from raw coal, and increasing the calorific value of product coal. Basic system parameters Materials: coal Optional particle size range: 8--300mm Processing capacity: 20-200t/h Glue discharge accuracy: ~90 Conveyor belt width: 600~4000mm Belt speed: 2.8-3.5m/s Schematic diagram of sorting system Main components of the sorting system nBatching system nConveying system nImage analysis source nComputer intelligent control system n Material separation execution device Schematic diagram of sorting system The intelligent dry sorting system sorts according to the different density of the materials. The materials of different densities show different colors under the intelligent identification source. The sorting actuator is sorted according to the different colors of the material imaging. The image on the left is the color picture of the material observed by human eyes and the contrast of the imaged color of the material under the functional recognition source. Sorting system---equipment characteristics nCompletely dry sorting, no water is needed to avoid environmental pollution nLow energy consumption, high sorting accuracy nLow project investment cost nLow operating and maintenance costs n Simple operation and high stability Sorting system---application range nSuitable for coal gangue separation in arid and severe cold regions nInstead of hand-selected gangue nReplace ROM jig machine nThe coal preparation plant discharges waste in advance Sorting system---system efficiency nHigh efficiency: The one-time net selection efficiency is as high as about 90%, which is better than the waste removal efficiency of manual selection and moving sieve jigs. , n Low consumption: No other consumption except electric energy, only one operator is required to operate the equipment. nEnergy saving: physical separation, no need for media, low power consumption. nEnvironmental protection: The system is completely dry sorting, without the intervention of water and media, to avoid environmental pollution Sorting system---Comparing advantages with similar technologies newly developed in China             Foreign technology, mature and advanced nThe system has a variety of specifications to meet the needs of different working conditions nThe separation actuator is sensitive and reliable, and the sorting is accurate nThe material conveying speed can be as high as 3.5m/s, and the processing capacity is large nThere is no need to set up a material channel device on the material conveyor belt, the material throughput is large, and the belt surface utilization rate is high nThe system is completely sealed (with a transparent sealed observation hole), safe to operate, with a dust removal interface, and no dust pollution in the working environment n Years of operating performance in foreign coal and iron ore industries have verified the stability and reliability of the equipment
Color Sorter Solution
1. Pour the materials to be color-selected into the vibrating feeding hopper, and shake the materials into the material distribution tank through the feeder's high-frequency shaking. 2. Each material will fall into the sorting box through the channel, and each board has 64 channels, each channel corresponds to an air valve, so as to ensure the cleanliness rate of each material. 3. After the materials fall into the sorting box, the two high-definition color cameras on the front and back will take a high-frequency comprehensive picture of each material without leaving a dead corner, and the speed of the picture is up to 3000 times / min. 4. The pictures taken will be compared with qualified materials through spectral analysis. If materials that do not match the qualified products and have different colors are found, the gas valve will blow out the unqualified materials and drop them into the overflow port. Follow the set route to fall into the qualified material mouth. 5. After sorting once, if it is found that the material in the overflow material mouth contains a little qualified material, you can import the material into the hopper again and repeat the above operation to sort again to achieve the best effect. Obote company has many kinds of color sorter machine.Oboto color sorter machine is suitalbe for the mateials as below, rice,grains,beans,nuts, wolfberry,teas,dry vegetables,plastic,quartz sands and so on
Automated production
Automated production: An automatic production line is a production system in which a set of automatic machine tools (or other process equipment) and auxiliary equipment are connected in accordance with the process sequence by a workpiece transfer system and a control system. The automatic production line is used to cooperate with mobile transportation equipment such as shuttle cars and AGVs and fixed equipment such as palletizing and destacking robots to complete the integration of production and storage of the equipment, referred to as the automatic line. It is one of the main trends in the development of modern production, and has great significance for accelerating the development of social productive forces, improving enterprise production technology, and reducing manual labor for workers. Suitable for mass production. High machining accuracy and productivity. Small footprint. Can shorten the production cycle and reduce costs, and ensure a balanced production. Jiatian Technology through its own continuous efforts, combined with the user experience to continuously modify and improve, to provide the industry's best automated production line solutions.
Intelligent sorting
Intelligent sorting The automatic sorting system generally consists of a control device, a sorting device, a conveying device, and a sorting crossing. 1. The function of the control device is to identify, receive and process the sorting signal, and instruct the sorting device according to the requirements of the sorting signal, to automatically sort the goods according to the product variety, the place where the goods are delivered, or the type of the owner. These sorting requirements can be input into the sorting control system through bar code scanning, color code scanning, keyboard input, weight detection, voice recognition, height detection, and shape recognition, etc. Signal judgment to determine which sorting crossing a certain commodity should enter. 2. The function of the sorting device is based on the sorting instructions issued by the control device. When products with the same sorting signal pass through the device, the device operates to change the running direction on the conveying device into other conveyors or into the sorting. Crossing. There are many types of sorting devices, generally there are several types: push-out type, floating type, tilt type and branch type. Different devices have different requirements on the sorting of packaging materials, packaging weight, and smoothness of the bottom surface of packaging materials. . 3. The main component of the conveying device is a conveyor belt or a conveyor. Its main function is to make the products to be sorted pass through the control device, the classification device, and the two sides of the conveying device. Generally, several sorting crossings must be connected to classify the goods. Of goods slide down the main conveyor (or main conveyor) for subsequent operations. 4. The sorting crossing is a passage for the sorted goods to leave the main conveyor (or main conveyor belt) and enter the collection area. Generally, the slideway is composed of steel belts, belts, rollers, etc., and the goods are slid from the main conveyor to the collection platform. There, all the goods at the crossing will be collected by the staff or stored in the warehouse, or assembled and loaded and distributed. The above four parts are connected through a computer network, and cooperate with manual control and corresponding manual processing to form a complete automatic sorting system. Automatic sorting system has the following characteristics 1, the goods can be sorted continuously and in large quantities. Due to the automatic operation of the assembly line used in large-scale production, the automatic sorting system is not limited by weather, time, and physical strength, and can run continuously. At the same time, the automatic sorting system automatically sorts because it has a large number of pieces per unit time The sorting capacity of the system is more than 100 hours of continuous operation. It can sort 7000 pieces of packaged goods per hour. If it is manual, it can only sort about 150 pieces per hour. At the same time, the sorting staff cannot continue under this labor intensity. Work for 8 hours. 2. Sorting error rate is extremely low. The size of the sorting error rate of the automatic sorting system mainly depends on the accuracy of the sorting information entered, which in turn depends on the input mechanism of the sorting information. If the input is made using a manual keyboard or voice recognition, the error rate is 3% In the above, if a barcode scanning input is used, unless the printing of the barcode is wrong, it will not be wrong. Therefore, the current automatic sorting system mainly uses barcode technology to identify the goods. 3. The sorting operation is basically unmanned. One of the purposes of establishing an automatic sorting system abroad is to reduce the use of personnel, reduce the labor intensity of workers, and improve the efficiency of personnel use. Therefore, the automatic sorting system can minimize the use of personnel and basically be unmanned. .
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palletizer solutions
Full-automatic palletizing machine is used to automatically stack bags, boxes, barrels and other materials sent from the front-end packaging line according to the working process requirements of the customer (such as 5 bags per layer and 8 layers per stack) and stack Equipment for conveying of materials. Suitable for chemical, petroleum, grain and oil, food, feed, coating, oil, pigment, beverage and other industries. Improving labor efficiency, reducing labor intensity, reducing human resources for enterprises, realizing automated production of machinery, making it possible for enterprises to achieve refined and digital management. Folding machine: It can be connected with a liftable sewing machine to complete the work of packing, and the height can be adjusted. Turn conveyor: realize 90 ° steering conveyor. Vibration shaping line: The rolling vibration effect formed by a set of counter pressure power rollers and square rollers achieves the shaping effect on the passing materials, making the packaging materials neat and beautiful. Climbing machine: It can be connected with a lifting and down-charging machine, which can be adjusted to a suitable angle with the machine to complete the lifting of the material height and reach the appropriate stacking height. Empty Pallet Transfer Line: Store an empty pallet and transport it to the palletizing position in time when the palletizing is completed, saving time and improving efficiency. Pallet library: Multi-layer pallets are placed by a forklift at one time, and the robot can automatically replenish one pallet after the robot palletizing is completed. Palletizer: Accurately palletize the materials on the grabbing line to the area to be palletized. Palletizing station pallet conveying line: pallets are sent to the line body, and the palletizing action of the material to be grasped is realized here. The conveying end can add other auxiliary equipment (such as forklift pallet conveyor) according to customer requirements. Aobote (Subsidiary of Easyjet, website: www.abtrobot.com) palletizer is suitable for the following four types of palletizing 1. One machine, one line, single palletizing conveyor line 2. One machine, one line, double palletizing conveyor line 3. One machine multi-line single palletizing conveyor line 4. One machine with multiple lines and double palletizing
Automated warehousing
The automated three-dimensional warehouse can realize the advantages of high-level warehouse rationalization, access automation, and simple operation. The main body consists of shelf, stacker, AGV, RGV, inbound and outbound workbench and automatic transport (out) and operation control system. . The shelf is a steel structure or a reinforced concrete structure of the building or structure. The shelf is a standard size cargo space. The roadway stacker runs through the roadway between the shelves to complete the work of depositing and picking up the goods. Management uses computer and barcode technology.
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